The best choice among small-mid range contract manufacturing facility
The best choice among small-mid range contract manufacturing facility
TheFormation is a contract manufacturer of a wide range of metal components, plastic, wood paper / cardboard elements. Many of them are used by our clients for the production of retail displays and POS materials. We also make elements of interior design, visual communication systems, furniture, advertising campaigns.All components of our production are located in one site. It gives us uncomparable speed in prototyping and production.It also affectc quality of our productions. Our greatest advantage is a very modern machine park that allows you to combine and
test many technologies within one factory, which greatly reduces the R&D time. We are not afraid of difficult, technologically advanced projects. In order to meet the highest requirements, we invest a lot in training and continuous process improvement. We provide full design service – from engineering, through prototyping and production to logistics. Many years of experience in working for global brands make us a reliable and comfortable partner.
Large fiberlaser by MAZAK Optiplex NEXUS 3015
allows us to cut any steel, stainless steel, aluminium
etc sheets up to 10 mm thick. The best solution for
all thin materials. 4KW and size of 1525 x 3050 mm
do the work.
Metal bendning is processed on Boschert
G-Band, 3400 mm, 170 KN.
Very efective machine with full digital
control on whole process.
Full set of MIG/MAG, TIG, Fiber welding machines with
professional welding table, polishing and finishing
stands
Complete technological line. Pressure washing, powder coating, baking. Size 130x180x300 cm
Machining is a huge field for the production of complex
elements. Our CNC routers work in 4 axes, allowing for
complex processing of wood and hard plastics. The
machines are equipped with an advanced system of
tables and vacuum pumps to keep small parts in position.
UV printing technology 320×200 cm. High-end
SwissQPrint printers CMKYLmLc with white, varnish
and primer, allow you to achieve many unconventional
effects. We can print several hundred square meters of
the highest quality on one shift, both on rigid and roll
There are many cutting technologies. We have most of
them. Our cutters are equipped with oscillating knives,
creasing tools, fabric knives, v-cut, kisscut, positioning
cameras. Linear drives allow for very high cutting
speeds wherever possible.
We are high-class specialists in the very demanding
technology of lenticular printing. Our works have been
awarded many times at international industry events.
This service is available at www.lentimax.eu brand
Vacuum forming allows the production of many 3D
shapes. Combined with the printing technology, it
enables the production of complex and attractive visual
details. We often use vacuum forming to apply printed
coatings to MDF.
They give precise shapes and shiny edges. Our lasers
allow us to process elements up to 3 meters high
150×310 cm. The dual head system speeds up work on
small details.
We have an advanced UV gluing stations. The broad
spectrum UV lamp allows the use of a wide range of
adhesives. Digital dispensing machines offer high
control over the amount of glue in the joint. We can
perform ultra-clean gluing of transparent materials
Thermal bending of plastics is a very common technology. Our bending machines can handle very thick materials (up to 20 mm) and make bends with a different radius. It uses bothsides heaters
Jwe have both flat and roll laminators, cold and hot.
Such a large cross-section of the equipment allows for
lamination of almost any material on any surface. We
can laminate up to 4 material webs in one run. We can
laminate both roll to roll, roll to flat and flat to flat.
We make solid surface elements by Hi-Macs, Staron,
Corian. In combination with a large-format vacuum
press and sublimation printing technology, we obtain an
advanced product
Specialized CNC machies for effective drilling on
surface and the edge. Fully integrated with other CNCs,
edgebender and vertical saw machine
CNC vertical saw machine equipped with a digital
measurement and cutting setting system. Integrated qith
CNCs, drilling center and edgebending machine
Edgebending both straight and curved edges gives the
possibility of preparing furniture from MDF, plywood,
HDF, chipboard. etc. Combination with vacuum presses
makes it possible to laminate the surface with HPL.
Thermoforming of elements up to maximum dimensions
150 x 100 x 50 cm, double-sided heating, full digital
process control
We have a surface prepared for assembly and final
packaging of finished units. Our team is great at dealing
with projects that use advanced electronics.
We work in the most popular industry standards such as
SolidWorks, Adobe, Rhino. We create technical
solutions based on the customer’s visualization or
technical drawings. In our R&D department, we develop
unusual technological processes tailored to the needs of
implementation.
MAZAK Optiplex NEXUS 3015
1525 x 3050 mm
4 KW
fiber
automatic changer
Boschert G-BEND PLUS
3400 mm
170 KN
digital control
SwissQprint Nyalla 3i
2000 mm x 3200 mm
roll-to-roll 3200 mm + dual roll
2x cmyk + LmLc + white
up to 206 smq/h
droplet – 9 picoliter
SwissQprint Nyalla 3
2000 mm x 3200 mm
roll-to-roll 3200 mm
2x cmyk LmLc + white + varnish + primer
up to 206 smq/h
droplet – 9 picoliter
2 x Mimaki JFX 500
2100 mm x 3100 mm
2 x cmyk
up to 60 sqm/h
drolplet – 6 picoliter.
Kimla BFP2161
2100 x 3100 mm
Vacuum table
Spindle 9 kW
4 axis
Kimla Linear Cutter
2100 mm x 3100 mm linear drives
vacuum table
active & oscilating knife,
kiss-cut, v-cut,
creaser. spindle. 1,5 kW
SUMMA F1612
1600 x 1200 mm conveyor
vacuum table
oscilating knife, active knife
camera
Jingwei
2100 mm x 3270 mm
conveyor
active & oscilating knife, rotating knife
creaser.
Kimla BFP2131
2100 x 3100 mm
Vacuum table
Spindle 9 kW
Strong oscilation knife
Creaser
HOMAG Drillteq V200
2500 x 850 x 60 mm
Digital control
13 vertical drills
HighSpeed
STRIEBIG Control
5300 x 2240 mm
Digital control
EPS-Y, ABO, 4SB
HOMAG Edgeteq 240
EVA, PU
NC axis adjustment on pressure zone
cross cut sawing unit
flush milling unit
corner rounding unit
scraper unit
ToolsFactory TF Smartline 150 Plus
1000 x 1500 mm
height 500 mm
dual side heater
ARTEX VAC125
Vacuum membrane press
1400 x 3000 mm
Solid Surface heater
ARTEX PVR120
Vacumm forming press
1200 x 2600 x 300
up heaters
Shannon HRK 125 bender
1250 mm
lower 4 heating sections
upper 4 heating sections
SF 1530 CO2 Laser
1500 x 3000 mm
CO2
dual head x 150w
CCD
Summa S cutter
1600 mm
OPOS
SF 1390 CO2 Laser
900 x 1300 mm
CO2
100 w
Omnicure UV lamps
UV curring stations
high enegry
wide uv spectrum
NESCHEN HOTLAM DUO H
1650 mm 160°c
hot & cold lamination at the same time
NESCHEN COLDLAM
1650 mm 80°c
DRYTAC JETMOUNTER 63
1650 mm 140°c
Bobis
Flat laminator
1700 x 4200
heating 60 deg
backlighted
CWT Platinum flat laminator
1760 x 3100 mm
heating 60 deg
backlighted
Nordson
digital glue
dispensers
Cronos GO
Sawing machine
for silicone tape
Adler / Matic
Powder coating
washing
application
backing
MACHINE PARK
MAZAK Optiplex NEXUS 3015
1525 x 3050 mm 4 KW fiber automatic changer
Boschert G-BEND PLUS
3400 mm 170 KN digital control
SwissQprint Nyalla 3i
2000 mm x 3200 mm roll-to-roll 3200 mm + dual roll 2x cmyk + LmLc + white up to 206 smq/h droplet – 9 picoliter
SwissQprint Nyalla 3
2000 mm x 3200 mm roll-to-roll 3200 mm 2x cmyk LmLc + white + varnish + primer up to 206 smq/h droplet – 9 picoliterl
2 x Mimaki JFX 500
2100 mm x 3100 mm 2 x cmyk up to 60 sqm/h drolplet – 6 picoliter.
Kimla BFP2161
2100 x 3100 mm Vacuum table Spindle 9 kW 4 axis
Kimla Linear Cutter
2100 mm x 3100 mm linear drives vacuum table active & oscilating knife, kiss-cut, v-cut, creaser. spindle. 1,5 kW
SUMMA F1612
1600 x 1200 mm conveyor vacuum table oscilating knife, active knife camera
Jingwei
2100 mm x 3270 mm conveyor active & oscilating knife, rotating knife creaser.
Kimla BFP2131
2100 x 3100 mm Vacuum table Spindle 9 kW Strong oscilation knife Creaser
HOMAG Drillteq V200
2500 x 850 x 60 mm Digital control 13 vertical drills HighSpeed
STRIEBIG Control
5300 x 2240 mm Digital control EPS-Y, ABO, 4SB
HOMAG Edgeteq 240
EVA, PU NC axis adjustment on pressure zone cross cut sawing unit flush milling unit corner rounding unit scraper unit
ToolsFactory TF Smartline 150 Plus
1000 x 1500 mm height 500 mm dual side heater
ARTEX VAC125
Vacuum membrane press 1400 x 3000 mm Solid Surface heater
ARTEX PVR120
Vacumm forming press 1200 x 2600 x 300 up heaters
Shannon HRK 125 bender
1250 mm lower 4 heating sections upper 4 heating sections
SF 1530 CO2 Laser
1500 x 3000 mm CO2 dual head x 150w CCD
SF 1390 CO2 Laser
900 x 1300 mm CO2 100 w
Summa S cutter
1600 mm OPOS
Omnicure UV lamps
UV curring stations high enegry wide uv spectrum
Nordson
digital glue dispensers
NESCHEN COLDLAM
1650 mm 80°c
NESCHEN HOTLAM DUO H
1650 mm 160°c hot & cold lamination at the same time
DRYTAC JETMOUNTER 63
1650 mm 140°c
CWT Platinuim flat laminator
1760 x 3100 mm heating 60 deg backlighted
Bobis
Flat laminator 1700 x 4200 heating 60 deg backlighted
Cronos GO
Sawing machine for silicone tape Adler / Matic
Powder coating
washing application backing
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